Autonomous Defect Detection & High-Speed Vision Telemetry Grid
Architected an end-to-end edge computer vision inference mesh processing 64 synchronous 4K camera streams across automated robotics assembly lines with zero dropped frames.
A high-speed manufacturing line producing 1,400 precision components/minute was burdened by manual inspection missing micro-fractures (<0.2mm). Incumbent cloud analytics suffered from 320ms roundtrip latency, cellular jitter, and a 14.2% false-positive stoppage rate resulting in $1.8M in annual scrap waste.
Zevionix deployed quantized YOLOv10 models compiled with NVIDIA TensorRT FP8 kernels directly onto on-prem Jetson AGX Orin nodes. Built a zero-copy DMA memory pipeline processing 120 FPS per camera with in-kernel eBPF packet routing to stream telemetry over air-gapped gRPC/QUIC enclaves.